The boys in the casting shop made the masters for the
cylinders, rods and valve gear. After those were finished, the molds and
then the castings were made. The castings for the rods were made with
steel rebar embedded in them for strength. Once the rods were made, the
ends were drilled out and sleeve bearings were inserted by the boys in
the machine shop. With the rods ready, the boys in the erection shop
then fitted them to the drivers. The machine shop boys helped get the
drivers in quarter, and tested out each chassis to make sure everything
is running smoothly. Of course since each chassis bends between drivers
2 and 3, there is additional issues that arise. The connecting rod
between drivers 2 and 3 has a slot in it that is hidden behind the main
rod. Well, when one of the boys made the master, he got it a little too
long and now it sticks out a little too far, so I am going to have them
remake the rod and mold, so that it looks like it should. Oh the fun....
It feels like the boys are building two complete locomotives at this
point. They are doing the same step on each chassis, so that they will
both be finished at the same time. The next step is the valve gear. That
is going to be tedious to get it all to work right, but that is just
part of the fun? - Barry |